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Беларусь

+375 17 207 3921
COOO "Hennlich"

Biryuzova street, 4/5, office 1012

BY 220073 Minsk

Republik Belarus

+375 17 207 3921

drylin® news 2020 - Overview


Tech up, Cost down. It's our job.

Whether for very small installation spaces or in very large ones. From a quantity of one to millions every month. Nothing is too much for igus. All of our customers with their individual requirements and needs are of equal importance.  
 
Due to many, many applications, ideas and designs, we are faced with the very same challenge over and over again: what can the solution look like? How can we deal with the problem?
 
As a result, we work together to create new products every year – solutions to problems. Many of them make it beyond the status of an individual customer project into production. This is the igus Spring news. In 2020 as well – perhaps particularly in 2020, when a lot of things are changing in the world and many customers are looking for alternatives.  
 
Are you also looking for an alternative? – We will be happy to provide you with expert advice for free and without obligation!
 

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Econ version of the guide rail with clear anodised coating (Klareloxal) now available: drylin® TS-CA

drylin T econ

Tech up

  • Corrosion-resistant surface
Cost down
  • All rail installation sizes 15% more cost-effective than the hard anodised version
Proof
  • Clear anodised, salt-spray tested (NSS) according to DIN EN 9227/ASTM B-117
Sustainability
  • 66% weight saving due to use of aluminium instead of steel


Safely covered: drylin® WS-20 end cap

drylin WS end cap

Tech up:

  • More safety with robust end caps
Cost down:
  • One set for both sides of the rail
  • Cost-effective production via injection moulding

Proof:
  • Rounded edge protection geometry for safe handling
Sustainability:
  • Material-optimised injection moulding due to two covers being manufactured in a single process
  • Reusable (removable)


Stainless steel version now available: drylin® W exchange bearing

drylin W exchange bearing

Tech up

  • Split stainless steel housing allows changing the bearing directly on the rail
Cost down
  • Can be used with all drylin® W linear carriages; installation size 20, toothed belt axis ZLW-20, and linear module SLW-2080, stainless steel
Proof
  • Tested: iglidur® X resistant to acetone (10%), benzoic acid (20%, aqueous), bleaching solution, drilling oils, butyric acid, seawater, etc. (compl. list)
Sustainability
  • Linear housing can be used for a lifetime
  • Emission-reduced, replacement parts handling, weight of the linear liner < 5g


At 16mm with a lower profile than ever before: drylin® W MonoSlide 0660

drylin W MonoSlide

Tech up

  • Monobloc made of aluminium for robust handling
  • Sliding elements made from iglidur® J for long-lasting operation
Cost down
  • Save storage space -> 1 component instead of 9 (as in the case of standard linear carriages)
Proof
  • 12% less installation height than standard
  • Corrosion-resistant thanks to a clear anodised coating
Sustainability
  • Maintenance-free due to self-lubricating high-performance polymers from igus®



Pull-out made easy: polymer telescopic guide

Further colours now available in addition to the standard ones!

NTP27 solid polymer telescopic rod from igus

Tech up:

  • igus® polymers in three colours
  • Withstands up to 2.5kg
  • Up to 70% lighter than steel
Cost down:
  • Cost-effective production via injection moulding
  • Fast assembly due to snap-on hooks
Proof:
  • 64% weight saving and 23% narrower installation space compared to NT-35
Sustainability:
  • Metal-free telescopic guide without lubrication
  • Low inertia reduces emissions in the aviation industry, among others



Function check at the touch of a button: isense LED carriage

LED isense linear carriages of drylin igus

Tech up:

  • Linear carriage with optical function display
  • Predictable maintenance due to wear sensor in liner
Cost down:
  • Direct use without integration in local IT environment
  • Short downtime due to fast bearing replacement
Proof:
  • Function tested in the igus® laboratory
Sustainability:
  • Absolutely lubrication-free
  • Long service life due to iglidur J200 liners
  • Re-use of all metal parts



Save and design: clear-anodised linear rail

WS 10-40 without holes - clear-anodised rail

Tech up:

  • Consistent silver colour ideal for visible parts
Cost down:
  • 15% more cost-effective than the hard-anodised version
Proof:
  • 66% weight saving due to use of aluminium instead of steel
Sustainability:
  • Can be used in emission-critical environments



Save money and reduce weight: polymer housing

WS 10-40 without holes - clear-anodised rail

Tech up:

  • Robust and corrosion-resistant due to igus® polymers
  • Up to 75% lighter than series RJUM-05 made of aluminium
Cost down:
  • Cost-effective production via injection moulding
  • Fast assembly due to split bearing housing
Proof:
  • 8 times longer service life on steel and stainless steel due to iglidur® E7 linear liner
Sustainability:
  • Change the bearing directly on the shaft
  • Re-usable plastic housings
  • Absolutely lubrication-free


Lubrication-free smooth operation: hybrid roller bearing

Hybrid roller bearings WJRM-BB-41

Tech up

  • Smooth running ball bearings
  • Flexible positioning
  • Flat installation dimensions of 30mm
  • Optimised roller orientation 
Cost down
  • Cost-effective zinc die-cast housing
  • Roller bearings without lubrication
Proof
  • Service life tested in the igus laboratory
  • Up to 70% easier running
Sustainability
  • easy, energy-efficient adjustment
  • Clean linear guide without lubrication
  • No risk of contamination for the user

 


Intuitive positioning: positioning carriages

drylin WWC positioning carriages with locking function

Tech up

  • Precise positioning without measuring equipment
  • Spring latch principle with ball
  • Low-profile design
  • Quick assembly and disassembly
Cost down
  • Defined adjustment without measuring scale, ruler or position display
  • Use of standard profiles
Proof
  • Service life of drylin W compact carriage can be calculated online
  • Latching principle tested in the igus laboratory
Sustainability
  • Sliding elements replaceable, all metallic parts completely reusable
  • Absolutely lubrication-free.


Low-profile, lightweight & durable: iglidur polymer carriage

Low-profile linear guide NW-22-40

Tech up

  • Lowest profile linear carriage for linear guide with installation height of 9.3 mm
  • Connection thread in the carriage
Cost down
  • Cost-effective production in injection moulding
  • Quick and easy installation without instructions
Proof
  • Service life can be calculated online
  • Long service life through high-performance polymer iglidur® J
Sustainability
  • Very light due to 2/3rd weight saving compared to standard carriages


Study: linear/rotary guide

drylin W linear/rotary guide

Tech up

  • Low-profile design
  • Linear and pivoting movements in a single component
Cost down
  • Two functions in a single carriage
  • Reduces design effort
  • Variable assembly with suitable carriage plate prepared to mount the slewing ring bearing
Proof
  • drylin® Q linear guide and iglidur® PRT-04-50 service life can be calculated online
Sustainability
  • Clean components
  • no hazard of contamination by adjacent substances or components
  • lightweight due to use of aluminium and polymers



Toothed belt axis in stainless steel

WS 10-40 without holes - clear-anodised rail

Tech up:

  • System height of 40mm with new installation size Ø 10
  • Corrosion-free
Cost down:
  • Modular: three system widths and three carriage lengths
Proof:
  • Tested in a long-time test in the igus® laboratory.
Sustainability:
  • No lubrication, no grease or oil in the system
  • Transparent design for fast and easy cleaning



 

ZLWT toothed-belt axis with double toothed-belt

WS 10-40 without holes - clear-anodised rail

Tech up:

  • Separate control of 2 linear carriages on one linear axis
Cost down:
  • Reduced construction effort due to delivery of linear axis/motor/motor control system from a single source
Proof:
  • Put through long-term test in the igus® lab
Sustainability:
  • Liner can be replaced, all metallic components of the linear axis can be re-used for life



 

Ready-to-install drylin® SLW-XY tables

SLW-XY tables, new sizes

Tech up:

  • Only 1 unit for two adjusting directions
  • 4 installation sizes
  • For a work surface of up to 500mm x 500mm
Cost down:
  • Reduced construction effort thanks to ready-to-install delivery of a single linear module for both settings
Proof:
  • Area ratio (installation height/work surface) always ≤ 2
Sustainability:
  • Positioning in two directions with one module instead of two
  • Lubrication-free, clean, maintenance-free



 

The online shop for ready-to-install linear modules

Drive technology shop for ready-to-install linear modules

Tech up:

  • Simple ordering from the online shop: ready-to-connect linear modules and linear axes
  • Two defined stroke lengths for each system
  • Flexible with drive pins for manual and electric drive
Cost down:
  • Order with just one click
  • No time-consuming searching and assembly
  • Reduced design effort with PDF and CAD file available in the online shop
  • Linear guide from the drylin® W/R linear system
Proof:
  • Tested for stroke lengths of 250mm and 500mm: trapezoidal thread Tr10x2 (SLW-1040/SHT-12), dynamic axial load 300N, stroke length 500mm, feed rate 0.15m/min, speed 75rpm, min. service life 8,369 double strokes
Sustainability:
  • Lubrication-free operation
  • Maintenance-free due to self-lubricating igus® polymers
  • Lightweight components such as plastic and aluminium



Limit and reference switches with cable

INI kits

Tech up:

  • Proximity switch for detecting
  • With 2m connection cable
  • As PNP and NPN versions
  • NC and NO versions
  • Small and lightweight
  • Suitable for igus® axes
Cost down:
  • No extension cables needed
  • Lightweight thanks to plastic housing
  • Suitably harmonised due to delivery of drylin® linear axis/motor/proximity switches/motor control from a single source
Proof:
  • Can be ordered from the drylin® E product finder as a complete set
Sustainability:
  • Lubrication-free, clean, maintenance-free
  • igus supports the circular economy of plastics and is investing in chemical recycling. Find out more about this topic at: www.igus.eu/info/plastic-2-oil



Online designer for linear axes with lead screw drive

Configure linear modules with lead screw drive online

Tech up:

  • Online configuration tool for SHT linear modules with lead screw drive
Cost down:
  • Reduced design time due to ready-to-connect system that includes linear module/motor/dryve motor control system
Proof:
  • All configuration models clear and plausible
  • incl. 2D dimensional drawing and 3D CAD model

Sustainability:
  • Durable materials for wet areas or environments where intensive cleaning takes place



Improved generation of strain wave gears

igus® strain wave gear

Tech up:

  • Up to 50% higher efficiency
  • Light and compact, made of igus®  high-performance polymers
Cost down:
  • Cost-effective due to use of plastic
  • Quick and easy adaption as axis 5 in robots
Proof:
  • 28% higher efficiency
  • 94% higher load-bearing capacity
Sustainability:
  • Completely lubrication-free operation
  • Lower inertia as axis 5 in robotics



igus® Robot Control software & hardware

Robot control system with software and hardware from igus®

Tech up:

  • New robotics control software by igus®
  • Available in control cabinet or on top-hat (DIN) rail
Cost down:
  • Try out programming software for free online
  • Intuitive operator control for everybody
Proof:
  • The user can test the software as a free download
Sustainability:
  • A software for programming linear robots, delta robots and robot arms



robolink DP now splash-water protected as well

RL-PD splash-water protection

Tech up:

  • Resistance to splash water thanks to robot joints tribologically optimised for Protection Class IP 44
  • Joining links made of stainless steel
  • Motors with Protection Class IP 65 encoder

Cost down:
  • Lightweight, compact robot variant for use under extreme conditions
  • Splash-water protected robot directly available as a standard version, no minimum order quantity necessary for cost efficiency

Proof:Sustainability:
  • Energy efficient (lightweight robotics)
  • 100% maintenance-free



Axis 7 for robots

Axis 7 for robots

Tech up:

  • Ready-to-install linear axis 7 in robotics
    for flexible use of robots in the workspace
  • Matching adapter kits for robolink DP and UR with UR Cap Integration
Cost down:
  • Toothed belt axis ZLW-20 from the drylin® W modular system
  • Kits available individually or as ready-to-install ZLW-20
Proof:
  • Up to 4 times larger robot workspace due to linear adjustment with axis 7
Sustainability:
  • 100% lubrication-free ZLW-20 toothed belt axis
  • Materials can be recycled



Modular robot gearbox: drygear® Apiro

Usable for a wide variety of applications

Robot gearboxes

Tech up:

  • Modular design for manual and motor-operated adjustments
  • Worm gears made of tribologically optimised igus high-performance polymers
Cost down:
  • Cost-effective gearboxes made of solid plastic
  • Fast conversion possible
Proof:
  • 100% clean operation
  • 40% better performance through iglidur® A180
Sustainability:
  • Very light and completely lubrication-free



New drygear® Apiro planetary gearbox

Size 20

Planetary gearbox

Tech up:

  • Planetary gears made of tribologically optimised igus® high-performance polymers
  • Modular cantilever axis for manual and motor-powered adjustments
  • Can be combined with the Apiro® modular system
  • Greater forces possible with the same installation space
  • Can be connected to NEMA stepper motors or DC motors (optional).

Cost down:
  • Cost-effective gearboxes made of solid polymer material
  • Fast conversion possible
Proof:
  • More than 1 million cycles achieved at a speed
  • of 500mm/sec and a load of 2.5kg

Sustainability:
  • Very light and completely lubrication-free



dryspin® heavy-load nut made of plastic

dryspin heavy-load plastic nut from igus

Tech up:

  • New design makes it easy to screw on securely
  • Connection sizes ø 47mm identical to conventional ball screws
Cost down:
  • Cost-effective optimised injection-moulded design
  • Variable design for all threads Ø 14/16 and 18/20
Proof:
  • Service life can be calculated online
Sustainability:
  • Lightweight and inertia due to plastic
  • Long-lasting due to patented thread asymmetry



New dryspin® thread sizes

New dryspin thread sizes

Tech up:

  • Up to 2.5 times greater efficiency due to optimum thread angle
  • Low-noise and -vibration operation due to rounded tooth flanks
Cost down:
  • Cost-effective alternative to ball screws
  • More than 5000 lead screw drive options available from stock
Proof:
  • Service life can be calculated online
  • Tested: up to 25% less wear
Sustainability:
  • No lubrication
  • Long service life due to asymmetrical thread geometry



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