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New at Anuga FoodTec '24

Study RWTH Aachen | Resource conservation at Heineken

"Responsibility". This year's main theme of Anuga FoodTec clearly focusses on the economical use of resources in production for both manufacturers and suppliers.

study carried out by RWTH Aachen University and igus now shows how Heineken Brazil saves costs and CO2equivalents by switching to lubrication- and maintenance-free bearing technology made of high-performance polymers.
 
More about the study

Circular economy

Circular economy

Digital technologies

Digital technologies

Conserving resources: how Heineken can save 28 tonnes of CO2 per year with polymer bearings.

Savings through polymer bearings at Heineken Brasil Possible savings for Heineken worldwide when replacing their conveyor belts' bearing technology with polymer bearings. An extrapolation based on data from Heineken Brasil.

The study

For the first time, a study by RWTH Aachen and igus shows the costs that can be saved in applications if lubrication-free polymer bearings from igus are used instead of conventional metal bearings.

The study focusses on various customer applications in nine companies from the automation technology, construction machinery, agricultural, food, packaging and bottling industries. The brewery group Heineken is taking part with their Brazilian subsidiary. Based on interviews with experts in the companies, statements were collected on the use of lubricants and personnel costs, for example. The study also calculates the environmental effect for the first time.

The results | Savings at Heineken Brasil and worldwide

One of the customer applications analysed concerns the transport technology at the Brazilian branch of the Heineken brewery group. The focus was on 600 bearing points in the conveyor belts. Metal bearings were replaced with polymer ones, which means that they can now operate without external lubricants thanks.
The researchers calculated savings of 180kg of CO2 equivalents per year.

If all 160 Heineken branches were to switch to polymer bearings, the company could not only save 28,814kg of CO2 equivalents per year. They would also save a projected amount of 20 tonnes of lubricant per year equalling €450,478 and €5.4 million in personnel costs.

These products help you switch to lubrication-free technology.

Addition to the pillow block range

Addition to the pillow block range

 New  Plastic bearing housing for maintenance-free spherical insert bearings. Housing for two- and four-hole flange mounted bearings and pillow block bearing housing.
Spherical insert bearings

Spherical insert bearings

 New  Cost-effective and fast assembly with spherical insert bearings. Now also food-compliant made of iglidur A350.
Endurance runner xiros

Endurance runner ball bearing

 New  Up to 21 times longer service life than the standard endurance runner with xirodur B180 cage.


Circular economy: The "chainge" platform - recycling made easy

We collect old energy chains. When it reaches the end of its service life, you can therefore simply return your energy chain to us, even if it comes from another manufacturer. Our chainge recycling program makes this possible.
The old material is sorted by type, cleaned and reconditioned to new quality in a single process. At the same time, we have created a platform where customers and suppliers of recyclates can come together.
Find out more about recycling and chainge.
chainge lettering The chainge platform allows for easy recycling of technical and industrial plastics.
chainge icon Enlarge image. The chainge cycle: from used material to newly recycled product.

These products consist of up to 100 per cent regranulate and come from our chainge program.

cradle-chain

The first e-chain made from recycled material in new quality. Tested in the igus laboratory.

ECO ball bearing

Ball bearings made from recycled material, e.g. sprue from injection moulding.

Recycled linear bearings

Shaft guide with 100 per cent recycled linear housing

Plain bearing N94

 New  Lubrication-free plain bearing made from 94 per cent renewable raw materials.

ECO P210

 New  The new, sustainable and cost-effective material made from regranulate.


Product safety/hygiene: Machine design in accordance with FDA and EU10/2011 requirements.

FDA, EU 10/2011, 3-A. A lot of standards regulate the materials used in hygiene-sensitive environments. With a wide range of products specifically for the food and beverage industry, we aim to offer the right product for every requirement. To simplify matters, we have summarised all product categories and the most important information on our material approvals on one page.
View products and information now.
Products in hygienic design With a comprehensive hygienic design product range, any application can be realised.
chainge icon Enlarge image. igus materials and their food conformities.

These products are designed for hygiene-sensitive areas in the food and beverage industry.

Food-compliant

These products are compliant with FDA and EU 10/2011. To the overview.

Stainless steel

Linear systems, ball bearings and more made of corrosion-resistant stainless steel.

PFAS/PTFE

PFAS-critical products are often not wanted. Let us show you alternatives.

Hygienic-design linear rail

 New  Bacteria and germs don't stand a chance. The FDA alternative to recirculating balls.

Hygienic-design linear axis

 New  Adjust formats hygienically. Lead screw axis in FDA design.

Hygienic-design slewing ring bearing

 New  Slewing ring bearing in hygienic design for CIP-compatible cleaning.

chainflex PFAS/PTFE

 New  chainflex cables are free from PTFE/PFAS.

Detectable spherical bearing

 New  Self-lubricating spherical ball material made from FDA-compliant materials.


Digital technologies: knowing product life cycles, predicting failures, avoiding costs.

With the i.Sense continuous condition monitoring, you can keep an eye on your systems at all times. i.Cee enables you to connect your production plant to the Internet of Things (IoT) or your local network and gives you the option of carrying out predictive maintenance.
With smart plastics - energy chain systems, chainflex cables, linear guides and plain bearings equipped with smart sensor technology - we want to make complex automation solutions as compatible with Industry 4.0 as possible.
Find out everything about sensor technology/smart plastics.
smart plastics We use the term "smart plastics" to summarise sensor technology for energy chains, cables and bearing technology.
CF.Q cable monitoring i.sense CF.Q module for cable monitoring in the switch cabinet.

With these solutions, unplanned machine downtime can be avoided.

Cable monitoring CF.Q

Avoid unplanned machine downtime due to cable failure.

Chain monitoring

Measure push/pull forces or identify breakages at an early stage.

Bearing monitoring

Smart sensor technology for plain bearings, slewing ring bearings and linear bearings.

Flange mounted bearing with sensor

 New  The intelligent flange mounted bearing permanently monitors the condition of the bearing point.

Sensor technology for cables

 New  Identify cable stress at an early stage. New visual status indicator for cable monitoring.

igus GO

Discover the optimisation potential of objects in just a few seconds

Spare-part recognition via AI

Identifying spare parts made easy: significant reduction in search time.

Virtual trade show and roadshows

At our premises (virtually)

Book a virtual tour of our real 400m2 trade show stand now or explore it on your own.
Book a guided tour now

At your premises

We will visit you with our mobile pop-up trade show stand. And we will bring the products that would work with your application so that you can see them up close.
Make an appointment today


The terms "Apiro", "AutoChain", "CFRIP", "chainflex", "chainge", "chains for cranes", "ConProtect", "cradle-chain", "CTD", "drygear", "drylin", "dryspin", "dry-tech", "dryway", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-loop", "energy chain", "energy chain systems", "enjoyneering", "e-skin", "e-spool", "fixflex", "flizz", "i.Cee", "ibow", "igear", "iglidur", "igubal", "igumid", "igus", "igus improves what moves", "igus:bike", "igusGO", "igutex", "iguverse", "iguversum", "kineKIT", "kopla", "manus", "motion plastics", "motion polymers", "motionary", "plastics for longer life", "print2mold", "Rawbot", "RBTX", "readycable", "readychain", "ReBeL", "ReCyycle", "reguse", "robolink", "Rohbot", "savfe", "speedigus", "superwise", "take the dryway", "tribofilament", "triflex", "twisterchain", "when it moves, igus improves", "xirodur", "xiros" and "yes" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries. This is a non-exhaustive list of trademarks (e.g. pending trademark applications or registered trademarks) of igus GmbH or affiliated companies of igus in Germany, the European Union, the USA and/or other countries or jurisdictions.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH